Selective Soldering

Model:SUNFLOW DS/450Z

Double electromagnetic pump design, the efficiency increased by 1 times;

Double solder pots independent lifting;

Using German brand drip nozzle, with high precision;High efficiency and energy saving, top quality;Stable wave height, with low maintenance rate;Shows welding status in the whole time, nozzle spacing automatic adjustment.



Selective soldering SUNFLOW DS Feature:

High efficiency and energy saving,top quality;

Double solder pots independent lifting;

Display and record the whole process welding status;

Pioneered electromagnetic pump technology in China; 

Nozzle spacing automatic adjustment.


Basic machine module:

Flux ModulePreheat ModuleSoldering ModuleConveyor System

   

Soldering process:

Transport the PCB to flux module

Spray head move to programed area and flux is applied only to the soldering joint to be made 

Top -side and bottom-side preheat

Programed electromagnetic pump soldering perfectly formed solder joint 

PCB is transported out


Working Process:After PCB is moved to flux area,the spray head istargeted to the programed position and thefluxis applied only tothe solder jointto bemade.After preheating,the electromagnetic pumpmoves to the target areaand solder joint is made.




Specifications
Model NO.  SUNFLOW DS/450ZSUNFLOW DS/610Z
General Parameters
Overalldimension(mm)(Not include indicator light andmonitor)   2710(L)*1930(W)*1630(H)   3040(L)*2240(W)*1630(H)
Equipment Weight(kg)   1650    2200 
Max PCBsize(mm)   510(L)*450(W)   610(L)*610(W)
Min PCB size(mm)   120(L)*50(W   120(L)*50(W
PCB Top Side Clearance(mm)   120    120 
PCB Bottom Side Clearance (mm)   60    60 
PCB process edge(mm)   ≥3   ≥3
Conveyor Height From Floor (mm)   900±20   900±20
PCB Conveying Speed(m/min)   0.2-10   0.2-10
Max PCB Weight(kg)   ≤8   ≤8
PCB Thickness With Jig(mm)   1-6   1-6
Conveyor Width Adjustment Range(mm)   50-450   50-610
Conveyor Width Adjustment Mode   Electric   Electric
PCB Conveying Direction   Left to right   Left to right
Air Input Pressure(Mpa)   0.6    0.6 
Max Air Consumption(m³/h)   5    5 
Nitrogen Supply   Offered by customer   Offered by customer
Nitrogen Input Pressure(Mpa)   0.6    0.6 
Nitrogen Consumption(m³/h)   1.5/single solder pot   1.5/single solder pot
Required Purity of Nitrogen(%)   >99.999   >99.999
Supply Voltage(VAC)   380    380 
Frequency(HZ)   50/60   50/60
Max Power Consumption (kw)   <32   <38
Max Current(A)   <60   <64
Ambient Temperature(℃)   10-35   10-35
Machine Noise Level (dB)   <65   <65
Communication Interface   SMEMA   SMEMA
Soldering System
Max.Soldering distance of Xaxis(mm)   510    610 
Max.Soldering distance ofY axis(mm)   450    610 
Max.Soldering distance of Z axis(mm)   60    60 
Nozzle outer diameter (mm)   5、6、8、9、10、12、14   5、6.8、9、10、12、14
Nozzle inner diameter (mm)   2.4、3、4、5、6、8、10   2.4、3、4、5、6、8、10
Max soldering wave height (mm)   5    5 
Solder pot capacity (kg)Approx.13kg(Sn63Pb)/solder pot
Approx.12kg(lead-free)/solder pot
Approx.13kg(Sn63Pb)/solder pot
Approx.12kg(lead-free)/solder pot
Max soldering temperature(℃)   330    330 
Soldering heating power (kw)   1.15/solderpot   1.15/solderpot
Minimum distance between nozzle center of the two solder pots(mm)   95    95 
Maximum distancebetween nozzle center of the two solderpots(mm)   230    310 
Preheating System
Preheat temperature range(℃)   <200   <200
Heating power (kw)   17    21.5 
Heating mode   Hot air+Infrared   Hot air+Infrared
Top side preheating   Hot air   Hotair
Spraying System
Max.stroke of Xaxis (mm)   510    610 
Max.stroke of Yaxis(mm)   450    610 
Spray height(mm)   60    60 
Location speed(mm/s)   <400   <400
Spray head automaticallycleaning   Program control   Program control
Fluxbox capacity (L)   2    2 
Remarks:Other models of SUNFLOWDS double pumps series can be customized.


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